National Center for Additive Manufacturing Excellence (NCAME)

Journal Publications

2023

Ti-6Al-4V Powder Reuse in Laser Powder Bed Fusion (L-PBF): The Effect on Porosity, Microstructure, and Mechanical Behavior


Arash Soltani-Tehrani, John P Isaac, Hareesh V Tippur, Daniel F Silva, Shuai Shao, Nima Shamsaei
International Journal of Fatigue

https://doi.org/10.1016/j.ijfatigue.2022.107343

2022

A State-of-the-Art Review on Fatigue Performance of Powder Bed Fusion-Built Alloy 718


Esmaeil Sadeghi, Paria Karimi, Reza Esmaeilizadeh, Filippo Berto, Shuai Shao, Johan Moverare, Ehsan Toyserkani, Nima Shamsaei
Progress in Materials Science

https://doi.org/10.1016/j.ijfatigue.2022.107343

State of Security Awareness in the Additive Manufacturing Industry: 2020 Survey


Mark Yampolskiy, Paul Bates, Mohsen Seifi, Nima Shamsaei
ASTM International

https://doi.org/10.1520/STP164420210119

Additively Manufactured IN718 in Thin Wall and Narrow Flow Channel Geometries: Effects of Post-processing and Wall Thickness on Tensile and Fatigue Behaviors


Nabeel Ahmad, Shuai Shao, Mohsen Seifi, Nima Shamsaei
Additive Manufacturing

https://doi.org/10.1016/j.addma.2022.103264

Laser Powder Directed Energy Deposition (LP-DED) NASA HR-1 alloy: Laser Power and Heat Treatment Effects on Microstructure and Mechanical Properties


Arash Soltani-Tehrani, Poshou Chen, Colton Katsarelis, Paul Gradl, Shuai Shao, Nima Shamsaei
Additive Manufacturing Letters

https://doi.org/10.1016/j.addlet.2022.100097

Spooky Manufacturing: Probabilistic Sabotage Attack in Metal AM using Shielding Gas Flow Control


Theo Zinner, Grant Parker, Nima Shamsaei, Wayne King, Mark Yampolskiy
Proceedings of the 2022 ACM CCS Workshop on Additive Manufacturing (3D Printing) Security

https://doi.org/10.1145/3560833.3563565

Fatigue and Fracture of Additively Manufactured Materials


Filippo Berto, Matteo Benedetti, Anton du Plessis, Nima Shamsaei, Youshi Hong
Fatigue & Fracture of Engineering Materials & Structures

https://doi.org/10.1111/ffe.13818

Role of Build Orientation on Quasi-static and Dynamic Fracture Responses of Additively Manufactured AlF357 and AlSi10Mg Alloys


John P Isaac, Seungjong Lee, Spencer Thompson, Ankit Saharan, Nima Shamsaei, Hareesh V Tippur
Additive Manufacturing

https://doi.org/10.1016/j.addma.2022.103080

Feature-based Volumetric Defect Classification in Metal Additive Manufacturing


Arun Poudel, Mohammad Salman Yasin, Jiafeng Ye, Jia Liu, Aleksandr Vinel, Shuai Shao, Nima Shamsaei
Nature Communications

https://doi.org/10.1016/j.jmatprotec.2021.117475

A Review of Machine Learning Techniques for Process and Performance Optimization in Laser Beam Powder Bed Fusion Additive Manufacturing


Jia Liu, Jiafeng Ye, Daniel Silva Izquierdo, Aleksandr Vinel, Nima Shamsaei, Shuai Shao
Journal of Intelligent Manufacturing

https://doi.org/10.1007/s10845-022-02012-0

State of Security Awareness in the AM Industry: 2020 Survey


Mark Yampolskiy, Paul Bates, Mohsen Seifi, Nima Shamsaei
arXiv preprint arXiv:2209.03073

https://doi.org/10.48550/arXiv.2209.03073

Fatigue Failure Mechanisms for AlSi10Mg Manufactured by L-PBF Under Axial and Torsional Loads: The Role of Defects and Residual Stresses


Francesco Sausto, Patricio Carrion, Nima Shamsaei, Stefano Beretta
International Journal of Fatigue

https://doi.org/10.1016/j.ijfatigue.2022.106903

Defect Criticality Analysis on Fatigue Life of L-PBF 17-4 PH Stainless Steel via Machine Learning


Anyi Li, Shaharyar Baig, Jia Liu, Shuai Shao, Nima Shamsaei
International Journal of Fatigue

https://doi.org/10.1016/j.ijfatigue.2022.107018

Synergistic Effect of Microstructure and Defects on the Initiation of Fatigue Cracks in Additively Manufactured Inconel 718


Mohammad S Dodaran, Muztahid Muhammad, Nima Shamsaei, Shuai Shao
International Journal of Fatigue

https://doi.org/10.1016/j.ijfatigue.2022.107002

Revealing Deformation Mechanisms in Additively Manufactured Alloy 718: Cryogenic to Elevated Temperatures


Nabeel Ahmad, Reza Ghiaasiaan, Paul R Gradl, Shuai Shao, Nima Shamsaei
Materials Science and Engineering: A

https://doi.org/10.1016/j.msea.2022.143528

Correlation Between Tensile properties, Microstructure, and Processing Routes of an Al-Cu-Mg-Ag-TiB2

(A205) Alloy: Additive Manufacturing and Casting


Maryam Avateffazeli, Patricio Carrion, B Shachi-Amirkhiz, H Pirgazi, M Mohammadi, Nima Shamsaei, Meysam Haghshenas
Materials Science and Engineering: A

https://doi.org/10.1016/j.msea.2022.142989

Dry Printing and Additive Nanomanufacturing of Flexible Hybrid Electronics and Sensors


Zabihollah Ahmadi, Seungjong Lee, Aarsh Patel, Raymond R Unocic, Nima Shamsaei, Masoud Mahjouri‐Samani
Advanced Materials Interfaces

https://doi.org/10.1002/admi.202102569

Strain Energy-based Fatigue Failure Analysis of LB-PBF Inconel 718:Effect of Build Orientation


Arash P Jirandehi, Behnam Hajshirmohammadi, Patricio Carrion, MM Khonsari, Nima Shamsaei, Shuai Shao
Additive Manufacturing

https://doi.org/10.1016/j.ijfatigue.2022.106903

Defects and Anomalies in Powder Bed Fusion Metal Additive Manufacturing


Amir Mostafaei, Cang Zhao, Yining He, Seyed Reza Ghiaasiaan, Bo Shi, Shuai Shao, Nima Shamsaei, Ziheng Wu, Nadia Kouraytem, Tao Sun, Joseph Pauza, Jerard V Gordon, Bryan Webler, Niranjan D Parab, Mohammadreza Asherloo, Qilin Guo, Lianyi Chen, Anthony D Rollett


Elsevier https://doi.org/10.1016/j.cossms.2021.100974

Fatigue Behavior and Modeling of Additively Manufactured IN718: The Effect of Surface Treatments and Surface Measurement Techniques


Seungjong Lee, Shuai Shao, Douglas N Wells, Miroslav Zetek, Miloslav Kepka, Nima Shamsaei
Elsevier 

https://doi.org/10.1016/j.jmatprotec.2021.117475

Hot Isostatic Pressing for Fatigue Critical Additively Manufactured Ti-6Al-4V


Terrence P Moran, Patricio E Carrion, Seungjong Lee, Nima Shamsaei, Nam Phan, Derek H Warner
Materials 

https://doi.org/10.3390/ma15062051

Microstructure-Based MultiStage Fatigue Modeling of NiTi Alloy Fabricated via Direct Energy Deposition (DED)


Allen Bagheri, Aref Yadollahi, Mohammad J Mahtabi, Yubraj Paudel, Ethan Vance, Nima Shamsaei, Mark F Horstemeyer
Journal of Materials Engineering and Performance

https://doi.org/10.1007/s11665-022-06603-z

Exact Global Optimization of Frame Structures for Additive Manufacturing


Oguz Toragay, Daniel F Silva, Alexander Vinel, Nima Shamsaei
Structural and Multidisciplinary Optimization

https://doi.org/10.1007/s00158-022-03178-0

Ti-6Al-4V Powder Characteristics in Laser Powder Bed Fusion: The Effect on Tensile and Fatigue Behavior


Arash Soltani-Tehrani, Mahdi Habibnejad-Korayem, Shuai Shao, Meysam Haghshenas, Nima Shamsaei
Additive Manufacturing

https://doi.org/10.1016/j.addma.2021.102584

Microstructure and Deformation Behavior of Additively Manufactured 17–4 Stainless Steel: Laser Powder Bed Fusion vs. Laser Powder Directed Energy Deposition


Pooriya D Nezhadfar, Paul R Gradl, Shuai Shao, Nima Shamsaei
JOM

https://doi.org/10.1016/j.cossms.2021.100974

Laser Incidence Angle Influence on Energy Density Variations, Surface Roughness, and Porosity of Additively Manufactured Parts


Parvin Fathi-Hafshejani, Arash Soltani-Tehrani, Nima Shamsaei, Masoud Mahjouri-Samani
Additive Manufacturing

https://doi.org/10.1016/j.addma.2021.102572

Bending Properties of Additively Manufactured Commercially Pure Titanium (CPTi) Limited Contact Dynamic Compression Plate (LC-DCP) Constructs: Effect of Surface Treatment


Seungjong Lee, Nabeel Ahmad, Kayla Corriveau, Cameron Himel, Daniel Silva, Nima Shamsaei
Additive Manufacturing

https://orcid.org/0000-0003-0325-7314

Additively Manufactured Haynes 282: Effect of Unimodal vs. Bimodal γʹ- Microstructure on Mechanical properties


Reza Ghiaasiaan, Nabeel Ahmad, Paul R. Gradl, Shuai Shao, Nima Shamsaei
Materials Science and Engineering: A

https://doi.org/10.1016/j.msea.2021.142234

Tribocorrosion Behavior of NiTi Biomedical Alloy Processed by an Additive Manufacturing Laser Beam Directed Energy Deposition Technique


Mihaela Buciumeanu, Allen Bagheri, Filipe Samuel Silva, Bruno Henriques, Andrés F Lasagni, Nima Shamsaei
Materials

https://doi.org/10.3390/ma15020691

High Temperature Tensile and Fatigue Behaviors of Additively Manufactured IN625 and IN718


Reza Ghiaasiaan, Arun Poudel, Nabeel Ahmad, Paul R Gradl, Shuai Shao, Nima Shamsaei
Procedia Structural Integrity

https://doi.org/10.1016/j.prostr.2022.03.059

Room Temperature Mechanical Properties of Additively Manufactured Ni-base Superalloys: A Comparative Study


Reza Ghiaasiaan, Arun Poudel, Nabeel Ahmad, Muztahid Muhammad, Paul R Gradl, Shuai Shao, Nima Shamsaei
Procedia Structural Integrity

https://doi.org/10.1016/j.prostr.2022.03.012

Effects of Powder Particle Size on Fatigue Performance of Laser Powder-Bed Fused Ti-6Al-4V


Arash Soltani-Tehrani, Mohammad Salman Yasin, Shuai Shao, Meysam Haghshenas, Nima Shamsaei
Procedia Structural Integrity

https://doi.org/10.1016/j.prostr.2022.03.010

A Comparative Study on Fatigue Performance of Various Additively Manufactured Titanium Alloys


Mohammad Salman Yasin, Arash Soltani-Tehrani, Shuai Shao, Meysam Haghshenas, Nima Shamsaei
Procedia Structural Integrity

https://doi.org/10.1016/j.prostr.2022.03.052

2021

Quasi-static and Dynamic Behavior of Additively Manufactured Lattice Structures with Hybrid Topologies


Baxter Barnes, Behzad Bahrami Babamiri, Gabriel Demeneghi, Arash Soltani-Tehrani, Nima Shamsaei, Kavan Hazeli
Elsevier 

https://doi.org/10.1016/j.addma.2021.102466

Dynamic Fracture Behavior of Additively Manufactured Scalmalloy®: Effects of Build Orientation, Heat-treatment, and Loading-rate


John P. Isaac, Seungjong Lee, Nima Shamsaei, Hareesh Tippur
Computational Materials Science

Spatial Inhomogeneity of Build Defects Across the Build Plate in Laser Powder Bed Fusion


TP Moran, DH Warner, Arash Soltani-Tehrani, Nima Shamsaei, Nam Phan
Computational Materials Science


https://doi.org/10.1016/j.addma.2021.102333

Structural Integrity of Additively Manufactured Aluminum, Alloys: Effects of Build Orientation on Microstructure, Porosity, and Fatigue Behavior


PD Nezhadfar, Spencer Thompson, Ankit Saharan, Nam Phan, Nima Shamsaei
Computational Materials Science


https://doi.org/10.1016/j.addma.2021.102292

Superior Tensile Properties of Hastelloy X Enabled by Additive Manufacturing


Reza Ghiaasiaan, Muztahid Muhammad, Paul R. Gradl, Shuai Shao, Nima Shamsaei
Computational Materials Science


https://doi.org/10.1080/21663831.2021.1911870

Rapid Quality Assessment in additive Manufacturing: New Procedure Accelerates Build Quality Assessment


Jonathan Pegues, Nima Shamsaei, and Patricio Carrion
Sandia National Lab

Establishing Specimen Property to Part Performance Relationships for Laser Beam Powder Bed Fusion Additive Manufacturing


Arash Soltani-Tehrani, Rakish Shrestha,Nam Phan, Mohsen Seifi, Nima Shamsaei
International Journal of Fatigue


https://doi.org/10.1016/j.ijfatigue.2021.106384

Designing Additively Manufactured Lattice Structures Based on Deformation Mechanisms


Behzad Bahrami Babamiri, Baxter Barnes, Arash Soltani-Tehrani, Nima Shamsaei, Kavan Hazeli
Elsevier


https://doi.org/10.1016/j.addma.2021.102143

Surface Roughness Parameter and Modeling for Fatigue Behavior of Additive Manufactured Parts: A Non-destructive Data-driven Approach


Seungjong Lee, Behnam Rasoolian, Daniel F Silva, Jonathan W Pegues, Nima Shamsaei
Elsevier


https://doi.org/10.1016/j.addma.2021.102094

Sabotaging Metal Additive Manufacturing: Powder Delivery System Manipulation and Material-Dependent Effects


LMG Graves, W King, P Carrion, S Shao, N Shamsaei, M Yampolskiy
Elsevier


https://doi.org/10.1016/j.addma.2021.102029

Additive Nanomanufacturing of Multifunctional Materials and Patterned Structures: A Novel Laser-Based Dry Printing Process


Zabihollah Ahmadi, Seungjong Lee, Raymond R Unocic, Nima Shamsaei, Masoud Mahjouri‐Samani
Advanced Materials Technologies


https://doi.org/10.1002/admt.202001260

A Comparative Investigation on the Microstructure and Mechanical Properties of Additively Manufactured Aluminum Alloys


Muztahid Muhammad, PD Nezhadfar, Spencer Thompson, Ankit Saharan, Nam Phan, Nima Shamsaei
Computational Materials Science


https://doi.org/10.1016/j.ijfatigue.2021.106165

A Theoretical Calculation of Stacking Fault Energy of Ni Alloys: The Effects of Temperature and Composition


Mohammad S. Dodaran, Shengmin Guo, Michael M. Khonsari, Nima Shamsaei, Shuai Shao
Computational Materials Science


https://doi.org/10.1016/j.commatsci.2021.110326

Additive Nanomanufacturing of Functional Materials and Devices


Zabihollah Ahmadi, Seungjong Lee, Nima Shamsaei, Masoud Mahjouri-Samani
International Society for Optics and Photonics


https://doi.org/10.1117/12.2578381

Fatigue Behavior of Additive Manufactured 316L Stainless Steel Under Axial Versus Rotating-bending Loading: Synergistic Effects of Stress Gradient, Surface, Roughness, and Valumetic Defects


Rakish Shrestha, Jutima Simsiriwong, Nima Shamsaei
International Journal of Fatigue


https://doi.org/10.1016/j.ijfatigue.2020.106063

An Investigation into the Effects of Cyclic Strain Rate on the High Cycle and Very High Cycle Fatigue Behaviors of Wrought and Additively Manufactured Inconel 718


Muztahid Muhammad, Palmer Frye, Jutima Simsiriwong, Sh Shao, Nima Shamsaei
International Journal of Fatigue


https://doi.org/10.1016/j.ijfatigue.2020.106038

Laser-assisted Selective and Localized Surface transformation of Titanium to Anatase, Rutile, and Mixed Phase Nanostructures


Parvin Fathi-Hafshejani, Haden Johnson, Zabihollah Ahmadi, Michael Roach, Nima Shamsaei, Masoud Mahjouri-Samani
Journal of Laser Applications


https://doi.org/10.2351/7.0000316

Laser Polishing for Improving Fatigue Performance of Additive Manufactured Ti-6Al-4V Parts


Seungjong Lee, Zabihollah Ahmadi, Jonathan W Pegues, Masoud Mahjouri Samani, Nima Shamsaei
Optics & Laser Technology


https://doi.org/10.1016/j.optlastec.2020.106639

Recent Progress on Global Standardization


Johannes Gumpinger, Mohsen Seifi, Nima Shamsaei, Christian Seidel, Richard W Russell
Elsevier


https://doi.org/10.1016/B978-0-12-824090-8.00021-4

Fatigue and Failure Analysis of an Additively Manufactured Contemporary Aluminum Alloy


PD Nezhadfar, Spencer Thompson, Ankit Saharan, Nam Phan, Nima Shamsaei
Springer International Publishing


https://doi.org/10.1007/978-3-030-65396.5_31

Effect of Heat Treatment on the Microstructure and Mechanical Properties of LB-PBF AlSi10Mg and Scalmalloy


Shaharyar Baig, Seyed R Ghiaasiaan, Nima Shamsaei
Springer International Publishing
https://doi.org/10.1007/978-3-030-65396.5_18

Enhancing Ductility and Fatigue Strenght of Additively Manufactured Metallic Materials by Preheating the Build Platform


PD Nezhadfar, Nima Shamsaei, Nam Phan
Fatigue & Fracture of Engineering Materials & Structures
https://doi.org/10.1111/ffe.13372

2020

Novel Additive Nanomanufacturing System and Method

Masoud Mahjouri-Samani, Nima Shamsaei Auburn University US Patent

Fatigue Behavior of Additive Manufactured 316L Stainless Steel Under Axial Versus Rotating-bending Loading: Synergistic Effects of Stress Gradient, Surface Roughness, and Volumetric Defects


Rakish Shrestha, Jutima Simsiriwong, Nima Shamsaei
International Journal of fatigue
https://doi.org/10.1016/j.ijfatigue.2020.106063

Improved High Cycle Fatigue Performance of Additively Manufactured 17-4 Stainless Steel via In-process Refining Micro-/defect-structure


PD Nezahadfar, Kathryn Anderson-Wedge, SR Daniewicz, Nam Phan, Shuai Shao, Nima Shamsaei
Additive Manufacturing
https://doi.org/10.1016/j.addma.2020.101604

Investigating the Interaction Between Persistent Slip Bands and Surface Hard Coatings via Crystal Plasticity Simulations


Mohammad S Dodaran, Jian Wang, Nima Shamsaei, Shuai Shao
Multidisciplinary Digital Publishing Institute
https://doi.org/10.3390/cryst10111012

Fatigue Behavior and Modeling for Additive Manufactured 304L Stainless Steel: The Effect of Surface Roughness

S Lee, J Pegues, N Shamsaei
International Journal of Fatigue
https://doi.org/10.1016/j.ijfatigue.2020.105856

Crack Growth Prediction for Irradiated Stainless Steels Under the Combined Fatigue-Creep Loading


Robert W Fuller, Jutima Simsiriwong, Nima Shamsaei
Theoretical and Applied Fracture Mechanics
https://doi.org/10.1016/j.tafmec.2020.102759

Phase-Selective and Localized TiO2 Coating on Additive and Wrought Titanium by a Direct Laser Surface Modification Approach

P Faith-Hafshejani, H Johnson, Z Ahmadi, M Roach, N Shamsaei, M Mahjouri-Samani
American Chemical Society
https://doi.org/10.1021/acsomega.0c01671

Fatigue Behavior of Additively Manufactured 17-4 PH Stainless Steel: The Effect of Part Location and Powder Re-use

A Soltani-Tehrani, J Pegues, N Shamsaei
Additive Manufacturing
https://doi.org/10.1016/j.addma.2020.101398

Dexamethasone Eluting 3D Printed Metal Devices for Bone Injuries

I Poudel, M Annaji, RD Arnold, A Kaddouni, N Shamsaei,S Lee, J Pegues, Z Ahmadi, MS Samani, K Corriveau, RJ Babu
Therapeutic Delivery
https://doi.org/10.4155/tde-2020-0014

Multiaxial High-cycle Fatigue Life Prediction Under Random Spectrum Loadings

H Wei, P Carrion, J Chen, A Imanian, N Shamsaei, N Iyyer, Y Liu
International Journal of Fatigue
https://doi.org/10.1016/j.ijfatigue.2019.105462

Fatigue Behavior and Microstructural Evolution of Additively Manufactured Inconel 718 under Cyclic Loading at Elevated Temperature

PD Nezahadfar, AS Johnson, N Shamsaei
International Journal of Fatigue
https://doi.org/10.1016/j.ijfatigue.2020.105598

Fatigue of Additive Manufactured Ti-6Al-4V, Part II: The Relationship Between Microstructure, Material Cyclic Properties, and Component Performance

R Molaei, A Fatemi, N Sanaei, J Pegues, N Shamsaei, S Shao, P Li, DH Warner, N Phan
International Journal of Fatigue
https://doi.org/10.1016/j.ijfatigue.2019.105363

Fatigue of Additive Manufactured Ti-6Al-4V, Part I: The Effects of Powder Feedstock, Manufacturing, and Post Process Conditions on the Resulting Microstructure and Defects

JW Pegues, S Shao, N Sanaei, N Shamsaei, A. Fatemi, DH Warner,P Li, N Phan
International Journal of Fatigue
https://doi.org/10.1016/j.ijfatigue.2019.105358

Effect of alloying elements on the γ’ antiphase boundary energy in Ni-base superalloys

M Dodaran, AH Ettefagh, SM Guo, MM Khonsari, WJ Meng, N Shamsaei, S Shao
Intermetallics
Vol. 117, 8-15

High Cycle Fatigue Behavior and Life Prediction for Additively Manufactured 17-4 PH Stainless Steel: Effect of Sub-surface Porosity and Surface Roughness

S Romano, PD Nezhadfar, N Shamsaei, M Seifi, S Beretta
Theoretical and Applied Fracture Mechanics
https://doi.org/10.1016/j.tafmec.2020.102477)

Effects of Postprocess Thermal Treatments on Static and Cyclic Deformation Behavior of Additively Manufactured Austenitic Stainless Steel

JW Pegues, MD Roach, N Shamsaei
JOM
72, pages1355–1365(2020)

Additive manufacturing of fatigue resistant austenitic stainless steels by understanding process-structure–property relationships

JW Pegues, MD Roach, N Shamsaei
Materials Research Letters
Vol. 8 (1), 8-15

Low Temperature Growth of Cu Thin Films on Tin(001) Templates: Structure and Energetics

X Zhang, S Shao, ASM Miraz, CD Wick, BR Ramachandran, WJ Meng
Materialia
pp. 100748

On the Failure Mechanisms of Cr-coated 316 Stainless Steel in Bending Fatigue Tests

B Zhang, A Haghshenas, X Zhang, S Shao, MM Khonsari, S Guo, W Meng
International Journal of Fatigue
pp. 105733

Understanding of Plasticity Size-effect Governed Mechanical Response and Incomplete Die Filling in a Miscroscale Double-punch Molding Configuration

B Zhang, MS Dodaran, S Shao, J Choi, S Park, WJ Meng
Elsevier
pp. 105406

2019

Tribological behavior of 17–4 PH stainless steel fabricated by traditional manufacturing and laser-based additive manufacturing methods

K.C. Sanjeev, P.D. Nezhadfar, C. Phillips, M.S. Kennedy, N. Shamsaei, R.L. Jackson
Wear
Vol. 440-441,15 December 2019, 203100

An investigation into specimen property to part performance relationships for laser beam powder bed fusion additive manufacturing

R Shrestha, N Shamsaei, M Seifi, N Phan
Additive Manufacturing
Vol. 29, October 2019, 100807

Fatigue data for laser beam powder bed fused 17-4 PH stainless steel specimens in different heat treatment and surface roughness conditions

PD Nezhadfar, R Shrestha, N Phan, N Shamsaei
Data In Brief
Vol. 25, August 2019, 104215

Fatigue behavior of additively manufactured 17-4 PH stainless steel: Synergistic effects of surface roughness and heat treatment

PD Nezhadfar, R Sherestha, N Phan, N Shamsaei
International Journal of Fatigue
Vol. 124, pp. 188-204

Fatigue crack growth behavior of additively manufactured 17-4 PH stainless steel: Effects of build orientation and microstructure

PD Nezhadfar, E Burford, K Anderson-Wedge, B Zhang, S Shao, S Daniewicz, N Shamsaei
International Journal of Fatigue
Vol. 123, pp. 168-179

Towards predicting differences in fatigue performance of laser powder bed fused Ti-6Al-4V coupons from the same build

P Li, D Warner, J Pegues, M Roach, N Shamsaei, N Phan
International Journal of Fatigue
Vol. 126, pp. 284-296

Fatigue behavior of additive manufactured 316L stainless steel parts: Effects of layer orientation and surface roughness

R Shrestha, J Simsiriwong, N Shamsaei
Additive Manufacturing
Vol. 28, pp. 23-38

Powder Recycling Effects on the Tensile and Fatigue Behavior of Additively Manufactured Ti-6Al-4V Parts

P Carrion, A Soltani-Tehrani, N Phan, N Shamsaei
JOM
Vol. 71, pp. 963-973

Investigation of the mechanisms by which hot isostatic pressing improves the fatigue performance of powder bed fused Ti-6Al-4V

P Li, D Warner, J Pegues, M Roach, N Shamsaei, N Phan
International Journal of Fatigue
Vol. 120, pp. 342-352

Effect of heat treatments on pore morphology and microstructure of laser additive manufactured parts

B Zhang, W Meng, S Shao, N Phan, N Shamsaei
Material Design Process Comm
Vol. 1, pp. 1-8

Effect of heat treatments on microstructure/small-scale properties of additive manufactured Ti-6Al-4V

M Muhammad, JW Pegues, N Shamsaei, M Haghshenas
The International Journal of Advanced Manufacturing Technology
August 2019, Volume 103, Issue 9–12, pp 4161–4172

Fatigue behaviour of additive manufactured materials: An overview of some recent experimental studies on Ti‐6Al‐4V considering various processing and loading direction effects

R Russell, D Wells, J Waller, B Poorganji, E Ott, T Nakagawa, H Sandoval, N Shamsaei, M Seifi
Fatigue & Fracture Engineering Materials & Structures
Vol. 42, pp. 991-1009

Qualification and certification of metal additive manufactured hardware for aerospace applications

R Russell, D Wells, J Waller, B Poorganji, E Ott, T Nakagawa, H Sandoval, N Shamsaei, M Seifi
Additive Manufacturing for the Aerospace Industry
Vol. , pp. 33-66

Fatigue life estimation of additive manufactured parts in the as‐built surface condition

J pegues, N Shamsaei, M Roach, R Williamson
Additive Manufacturing
Vol. 36.

2018

Depth-sensing time-dependent response of additively manufactured Ti-6Al-4V alloy

M Muhammad, M Masoomi, B Torries, N Shamsaei, M Haghshenas
Additive Manufacturing
Vol. 24, pp. 37-46.

Load sequence effects and variable amplitude fatigue of superelastic NiTi

M Mahtabi, T Stone, N Shamsaei
International Journal of Fatigue
Vol. 148, pp. 307-315.

Surface roughness effects on the fatigue strength of additively manufactured Ti-6Al-4V

J Pegues, M Roach, R Williamson, N Shamsaei
International Journal of Fatigue
Vol. 116, pp. 543-552.

Overview on Microstructure- and Defect-Sensitive Fatigue Modeling of Additively Manufactured Materials

B Torries, A Imandoust, S Beretta, S Shao, N Shamsaei
JOM
Vol. 70, pp. 1853-1862.

A numerical and experimental investigation of convective heat transfer during laser-powder bed fusion

M Masoomi, J Pegues, SM Thompson, N Shamsaei
Additive Manufacturing
Vol. 22, pp. 729-745.

Frequency dependent deformation reversibility during cyclic loading

S Shao, M Khonsari, J Wang, N Shamsaei, N Li
Materials Research Letters
Vol. 6, pp. 390-397.

Tribocorrosion Behavior of Additive Manufactured Ti-6Al-4V Biomedical Alloy

M Buciumeanu, A Bagheri, N Shamsaei, SM Thompson, FS Silva, B Henriques
Tribology International
Vol. 119, pp. 381-388.

Fatigue Behavior and Cyclic Deformation of Additive Manufactured NiTi

A. Bagheri, MJ. Mahtabi, N. Shamsaei
Journal of Materials Processing Technology
Vol. 252, pp. 440-453.

2017

Fatigue Behaviour of Additively-Manufactured Metallic Parts

N. Shamsaei, J. Simsiriwong
Procedia Structural Integrity
Vol. 7, pp. 3-10.

Fatigue Behavior and Modeling of Additively Manufactured Ti-6Al-4V Including Interlayer Time Interval Effects

B. Torries, N. Shamsaei
JOM
Vol. 69, Issue.12, pp. 2698-2705.

Influence of Microstructure on Fatigue Crack Nucleation and Microstructurally Short Crack Growth of an Austenitic Stainless Steel

JW. Pegues, MD. Roach, N. Shamsaei
Materials Science and Engineering: A
Vol. 707, pp. 657-667.

Fatigue Modeling for Superelastic NiTi Considering Cyclic Deformation and Load Ratio Effects

MJ. Mahtabi, N. Shamsaei
Shape Memory and Superelasticity
Vol. 3, Issue. 3, pp. 250-263.

Structural Integrity of Additive Manufactured Parts: Chapter 4

SR. Daniewicz, A. Johnson, SM. Thompson, N. Shamsaei
Laser-Based Additive Manufacturing of Metal Parts: Modeling, Optimization, and Control of Mechanical Properties
Vol. 119, pp. 381-388.

Multiaxial Fatigue Behavior of Wrought and Additive Manufactured Ti-6Al-4V Including Surface finish effect

A. Fatemi, R. Molaei, S. Sharifimehr, N. Phan, N. Shamsaei
International Journal of Fatigue
Vol. 100, pp. 347-366.

Residual Stress Measurements via Neutron Diffraction of Additive Manufactured Stainless Steel 17-4 PH

M Masoomi, N Shamsaei, RA Winholtz, J Milner, T Gnäupel-Herold, A Elwany, M Mahmoudi, SM Thompson
Data in Brief
Vol. 13, pp. 408-414.

Quality Part Production via Multi-Laser Additive Manufacturing

M. Masoomi, SM. Thompson, N. Shamsaei
Manufacturing Letters
Vol. 13, Aug 2017, pp. 15-20.

Cyclic Deformation and Fatigue Data for Ti-6Al-4V ELI under Variable Amplitude Loading

PE. Carrion, N. Shamsaei, RD. Moser
Data in Brief
Vol. 13, Aug 2017, pp. 180-186.

Modeling Fatigue Crack Growth Behavior in Rolled AZ31 Magnesium Alloy using CTOD Based Strip Yield Modeling

C. Cauthen, SR. Daniewicz, N. Shamsaei
International Journal of Fatigue
Vol. 96, pp. 196-207.

Energy harvesting via thermo-piezoelectric transduction within a heated capillary

JG Monroe, M Bhandari, J Fairley, OJ Myers, N Shamsaei, SM Thompson
Applied Physics Letters
Vol. 111 (4), 043902

Torsional Fatigue Behavior of Wrought and Additive Manufactured Ti-6Al-4V by Powder Bed Fusion Including Surface Finish Effect

A. Fatemi, R. Molaei, S. Sharifimehr, N. Shamsaei, N. Phan
International Journal of Fatigue
Vol. 99 (1), pp. 187-201.

Fatigue Behavior of Ti-6Al-4V ELI Including Mean Stress Effects

P.E. Carrion, N. Shamsaei, S.R. Daniewicz, R.D. Moser
International Journal of Fatigue
Vol. 99, pp. 87-100.

An investigation of a multi-layered oscillating heat pipe additively manufactured from Ti-6Al-4V powder

OT Ibrahim, JG Monroe, SM Thompson, N Shamsaei, H Bilheux, A Elwany, L Bian
International Journal of Heat and Mass Transfer
Vol. 108 Part A, May 2017, Pages 1036-1047

Laser Powder Bed Fusion of Ti-6Al-4V Parts: Thermal Modeling and Mechanical Implications

M. Masoomi, S.M. Thompson, N. Shamsaei
International Journal of Machine Tools & Manufacture
Vol. 118-119 (C), pp. 73-90.

Additive Manufacturing of Fatigue Resistant Materials: Challenges and Opportunities

A. Yadollahi & N. Shamsaei
International Journal of Fatigue
Vol. 98, pp. 14-31.

Progress Towards Metal Additive Manufacturing Standardization to Support Qualification and Certification

M. Seifi, M. Gorelik, J. Waller, N. Hrabe, N. Shamsaei, S.R. Daniewicz,
JOM
Vol. 69 (3), pp. 439-455.

Solubility of Argon in Laser Additive Manufactured α-Titanium under Hot Isostatic Pressing Condition

S. Shao, M.J. Mahtabi, N. Shamsaei, S.M. Thompson,
Computational Materials Science
Vol. 131, pp. 209-219

Experimental Investigation of a Multi-Layered Oscillating Heat Pipe Additively Manufactured from Ti-6Al-4V Powder

O.T. Ibrahim, J.G. Monroe, S.M. Thompson, N. Shamsaei, H. Bilheux, A. Elwany, L. Bian.
International Journal of Heat and Mass Transfer
Vol. 108 (A), pp. 1036-1047.

Fatigue Modeling for a Thermoplastic Polymer Under Mean Strain and Variable Amplitude Loadings

R. Shrestha, J. Simsiriwong, N. Shamsaei
International Journal of Fatigue
Vol. 100 (1), pp. 429-443.

Microstructure, Fatigue Behavior, and Failure Mechanisms of Direct Laser Deposited Inconel 718

A.S. Johnson, S. Shao, N. Shamsaei, S.M. Thompson, L. Bian
JOM
Vol. 69 (3), pp. 597-603.

Effects of Building Orientation and Heat Treatment on Fatigue Behavior of Selective Laser Melted 17-4 PH Stainless Steel

A. Yadollahi, N. Shamsaei, S.M. Thompson, A. Elwany, L. Bian.
International Journal of Fatigue
Vol. 94 (2), pp. 218-235.

Modeling Fatigue Crack Growth Behavior in Rolled AZ31 Magnesium Alloy using CTOD Based Strip Yield Modeling

C. Cauthen, S.R. Daniewicz, N. Shamsaei
International Journal of Fatigue
Vol. 96, pp. 196-207.

Accelerated Process Optimization for Laser-Based Additive Manufacturing by Leveraging Similar Prior Studies

A. Aboutaleb, L. Bian, A. Elwany, N. Shamsaei, S.M. Thompson, G. Tapia
IIE Transactions
Vol. 49 (1) 

Mechanical Properties and Microstructural Characterization of Selective Laser Melted 17-4 PH Stainless Steel

M. Mahmoudi, A. Yadollahi, A. Elwany, N. Shamsaei, S.M. Thompson, L. Bian
Rapid Prototyping
Vol. 23 (2),

Analysis and Comparison of Internal and External Temperature Measurements of a Tubular Oscillating Heat Pipe

J.G. Monroe, Z.S. Aspin, J.D. Fairley, S.M. Thompson
Experimental Thermal and Fluid Science
Vol. 84, pp. 165-178.

2016

Utilization of a Microstructure Sensitive Fatigue Model for Additively Manufactured Ti-6Al-4V

B. Torries, A.J. Sterling, N. Shamsaei, S.M. Thompson, S.R. Daniewicz 
Rapid Prototyping Journal
Vol. 22 (5), pp. 817-825.

Additive Manufacturing of Biomedical Implants: A Feasibility Assessment via Supply-Chain Cost Analysis

A. Emelogu, M. Marufuzzaman, S.M. Thompson, N. Shamsaei, L. Bian
Additive Manufacturing
Vol. 11, pp. 97-113.

Data indicating temperature response of Ti–6Al–4V thin-walled structure during its additive manufacture via Laser Engineered Net Shaping

GJ Marshall, SM Thompson, N Shamsaei
Data In Brief
Vol. 7, 697-703

Load History and Sequence Effects on Cyclic Deformation and Fatigue Behavior of a Thermoplastic Polymer

J.R. Shrestha, J. Simsiriwong, N. Shamsaei
Polymer Testing
Vol. 56, pp. 99-109.

A Modified Energy-Based Approach for Fatigue Life Prediction of Superelastic NiTi in Presence of Tensile Mean Strain and Stress

M.J. Mahtabi, N. Shamsaei
International Journal of Mechanical Sciences
Vol. 117, pp. 321-333.

Mean Strain Effects on Cyclic Deformation and Fatigue Behavior of Polyether Ether Ketone (PEEK)

R. Shrestha, J. Simsiriwong, N Shamsaei
Polymer Testing
Vol. 55, pp. 69-77.

Strain-based fatigue data for Ti–6Al–4V ELI under fully-reversed and mean strain loads

PE Carrion, N Shamsaei
Data In Brief
Vol. 7, 12-15

Quantification of tensile damage evolution in additive manufactured austenitic stainless steels

A Yadollahi, N Shamsaei, Y Hammi, MF Horstemeyer
Materials Science and Engineering
Vol. 657, (7) 399-405

Data related to cyclic deformation and fatigue behavior of direct laser deposited Ti–6Al–4V with and without heat treatment

AJ Sterling, B Torries, N Shamsaei, SM Thompson
Data In Brief
Vol. 6, 970-973

Fatigue data for polyether ether ketone (PEEK) under fully-reversed cyclic loading

R Shrestha, J Simsiriwong, N Shamsaei
Data In Brief
Vol. 6, 881-884

Understanding the microstructure formation of Ti-6Al-4V during direct laser deposition via in-situ thermal monitoring

GJ Marshall, WJ Young, SM Thompson, N Shamsaei, SR Daniewicz, S Shao
JOM
Vol. 68 (3), 778–790

Transferability of the two‐parameter fracture criterion for 2219 aluminum alloy cracked configurations

MJ Mahtabi, A Sanford, N Shamsaei, JC Newman Jr
Fatigue & Fracture of Engineering Materials & Structures
Vol. 39 (3), 335-345

Multiaxial fatigue modeling for Nitinol shape memory alloys under in-phase loading

MJ Mahtabi, N Shamsaei
Journal of the Mechanical behavior of Biomedical Materials
Vol. 55, 236-249

Fatigue behavior and failure mechanisms of direct laser deposited Ti–6Al–4V

AJ Sterling, B Torries, N Shamsaei, SM Thompson, DW Seely
Materials Science and Engineering
Vol. 655 (8) 100-112

Fatigue life predictions for irradiated stainless steels considering void swellings effects

RW Fuller, N Shamsaei, J Simsiriwong
Engineering Failure Analysis
Vol. 59, 79-98

Cyclic deformation and fatigue behavior of polyether ether ketone (PEEK)

R Shrestha, J Simsiriwong, N Shamsaei, RD Moser
International Journal of Fatigue
Vol. 82, 411-427